Last week I spent four intense days in San Diego for the annual NABCEP Continuing Education conference. This is a great event, with lots of super smart, experienced installers from around the country gathering to sharpen their skills and share information. Lots of vendors are there providing workshops, and there are heavyweight course sessions like two hours on Worker Safety, and an entire day on the National Electrical Code. (Ok, so those two are a bit like eating your vegetables as a kid - but super important information, nonetheless.) But there was one thing that stood out for having the highest cool factor - and that was courtesy of the folks at Scanifly. Here’s our take…
One of the most crucial aspects of the solar installation business is performing proper site evaluations. Some companies brag about being able to provide you with a proposal for adding solar to your home or business without ever bothering to go there. We categorically reject that approach - online imagery is fine, but it won’t tell you whether the grounding is complete or the service panel has so many doubles in it already that it is a fire waiting to happen. Nor can you look a prospective client in the eye, answer their questions, and build the confidence that is so important to doing this right.
But every time you have someone go up on a roof, there is a chance for injury. And while roof work is a necessary part of this business, going up on a dangerous roof before you have even won the job, means most of the time you are exposing your employee to risk for potentially no gain. Moreover, it is time-consuming and error prone to be making measurements while on the roof. Things get overlooked - like just how far is that vent from the ridge? - and often you bring the evaluation results back to the office, only to realize that you missed a key detail! Frustrating (and expensive) if you have to go back to the site a second time.
What if you could be assured that you would gather all the detail you could possibly need the first time? And what if you could turn that - automagically - into a 3-D model complete with all the shading on the site from both trees and other obstructions? Now that would be cool, and that is what the folks at Scanifly have achieved.
Here’s how it works. You take a drone (typical price range: $700-1,500) and fly it on an automatic setting that flies a complete circle around the site at a set height, and radius from the center of the building in question - typically less than 100′ AGL and maybe 75′ radius (the site obstructions will dictate most of this). The drone will fly that course automatically, and will take pictures with a roughly 85% or so overlap. (No drone? No problem, they can hook you up with a drone pilot to do the image gathering.)
Once you have the photos, you upload them to the Scanifly site, and after some amount of data crunching, you now have a 3-D model onto which you can add your modules. The software understands the shading at the site and can produce production modelling data that can then be imported into a savings modeling tool like that provided by our friends at Energy Toolbase.
Even cooler, you can give your prospective client a link to the model so that they can see what their house will look like with the system installed (including the boxes on the wall!) in full 3-D!
Now that is really cool, and no one had to go up a ladder onto a roof to do it!
We are super excited about this system and we cannot wait to try it out for ourselves.
Before you can ever get a bid for your commercial solar project, you have to contact a solar installation contractor to come out to your location and perform a site evaluation. Actually, you should contact at least three contractors so that you have a set of bids to compare (more on that process below) - but how do you find them in the first place? Well, you could choose based on who has the most ads on TV or the Internet, or you could rely on Cousin Billy’s recommendation - but somehow that just doesn’t seem sufficiently scientific for a project like this. There has to be a better way - and there is.
If you remember that you need to find someone who will work NICELY with you, success is all but assured. And no, we don’t mean nicely, we mean NICELY - as in:
N - NABCEP Certification
I - Incentive provider (CSI or local utility) connected
C - City building department experienced
E - Electrician on staff
L - Local or national?
Y - Years in business.
Focus on those attributes and you will have found a contractor who will inspire confidence and guarantee a successful project. Let’s expand on why these particular attributes are so important.
The North American Board of Certified Energy Practitioners - NABCEP for short - provides the most rigorous certification process of solar installation professionals in the industry. Not to be confused with their Entry Level Letter that merely demonstrates that the person has taken an introductory course in solar, the NABCEP Certified Solar PV Installer™ credential is the Gold Standard for installers and consumers alike. Earning NABCEP Certification requires the successful candidate to have an educational background in electrical engineering or related technical areas (such as an IBEW union apprenticeship program), at least two solar installations as the lead installer, and the successful passing of a 4-hour written examination on all aspects of solar power system design and installation.
As NABCEP notes:
When you hire a contractor with NABCEP Certified Installers leading the crew, you can be confident that you are getting the job done by solar professionals who have the “know-how” that you need. They are part of a select group of people who have distinguished themselves by being awarded NABCEP Certified Installer credentials.
NABCEP’s website offers a database of all Certified Solar PV Installers - just enter your zip code to find the installers located near you. It is with great pride that we point out that at Run on Sun, all three of our owners have earned the designation, NABCEP Certified Solar PV Installer™ - and we know of no other solar power company in Southern California that can make that claim.
A second source of solar installers is the Incentive provider such as the California Solar Initiatives’ Go Solar California website. Every installer who has done a solar power installation for a CSI utility (i.e., SCE, PG&E or SDG&E) will be included on this list. Unfortunately, there are no other criteria associated with getting listed - and there is limited verification done to guarantee that the listed installer is reliable. If your job is in California, your contractor must be on this list - but this is a double-check only - not an ideal starting point for your search.
Another source for information about solar installers is your local utility’s point person for solar rebates. This person deals with installers on a daily basis, and while s/he won’t give you a specific recommendation, they may be able to warn you off of an installer whom they have learned is less than reliable.
Similarly, the folks in your local building department deal with installers regularly as part of the permitting/inspection process. Once again, they won’t be in a position to provide referrals, but they may be able to give you a warning if there are red flags associated with a contractor that you are considering.
Solar installation companies come in all sizes - from national organizations that have crews installing systems all across the country, to local operations that only work in a limited geographic region. To be sure, there are pluses and minuses on both ends — maybe lower prices for the national chain due to economy of scale in their purchasing versus greater attention to detail from a local company that lives or dies based on how well it satisfies its local customer base. And, of course, money spent on a local company tends to stay in the local economy - another consideration in tough economic times.
The last of the NICELY elements is to look at the number of years the company has been in business. Again, this is not a perfect indicator – some recent ventures really have their act together and some long-standing enterprises have long since ceased to really care about what they are doing – but at a minimum you want some assurance that the folks you are doing business with know how to run a business. Otherwise you run the risk of having a largely useless warranty and no one to call if things go wrong.
We would recommend a minimum of three-to-five years in the business of doing solar, with preferably a longer track record of running a business. Expertise in areas beyond just installing solar is also useful such as engineering, management and law.
The preceding is an excerpt from Jim Jenal’s upcoming book, “Commercial Solar Step-by-Step,” due out in July.
UPDATE x2 11/8 - Solar City’s Jonathan Bass adds his perspective on our reporting about Solar City - see his response in the comments.
UPDATE 9/30 - We just heard from Jonathan Bass at SolarCity. Details at the end.
(Still no word from Galkos!)
Editor’s Note: We have now done an updated analysis showing the same data from 2012. You can read our 2012 Outliers & Oddities here.
In the first two installments in this series (Part 1 and Part 2) we looked at the most recent data from the California Solar Initiative (CSI) covering the first half of 2011 in SCE’s service area. Using that data we identified trends in cost, equipment and system efficiency. Along the way, we stumbled upon some Outliers and Oddities in the data that left us puzzled and disturbed. In this post we name names, specifically Galkos Construction (aka GCI Energy) and SolarCity.
Before we explain to you why they are featured in this post, we would remind our readers of the Solar Bill of Rights created by the Solar Energy Industry Association (SEIA) in the Fall of 2009. We wrote at some length about the Bill of Rights when it was introduced, but we want to highlight now what then we termed to be, “the most important right of all:”
8. Americans have the right, and should expect, the highest ethical treatment from the solar industry.
Beyond a shadow of a doubt, this is the most important Solar Right of all if we are to build an industry that is respected and trusted by consumers throughout this country. This should almost go without saying - and yet, saying it, and living it, is extremely important.
In our view, if we become aware of situations that don’t live up to that Right, we have an obligation to point them out so that our potential clients can make the most informed decisions possible.
In honor of that principle we present today’s post.
In looking at the data, from time-to-time a data point would jump right off the screen. For example, examining all of the residential projects in our data - both “completed” and “pending” but excluding “delisted” - we find that the average installation cost in CSI Rating AC Watts is $8.43/Watt (in DC or nameplate Watts that average becomes $6.99). As we noted in Part 1, that number has decreased over time and also decreases as system size increases. Still, given that the residential sector (as designated in the CSI data) only consists of systems between 1 and 10 kW, you wouldn’t really expect significant price variation between installers over a six month period.
But you would be wrong.
Here is a chart of the Cost per Watt for the largest installation companies in the SCE service area (you can click on the chart to see it full size):
First, let us give credit where it is due. The low end outlier is HelioPower, Inc., at $6.56/Watt, and they did it with an efficiency factor of 87% - second best of anyone on that chart. Nice.
But who is that way off in left field? Coming in at a staggering $13.32/Watt - a full $1.40 higher than their nearest competitor and more than twice what HelioPower is charging - is Galkos Construction, Inc., also known as GCI Energy, out of Huntington Beach. For that money, they must surely be offering only the most efficient and sophisticated technology, right? Not so much. To the contrary, the average installation efficiency for Galkos is only 84.9% - the second worst on the chart and well below the average of 86.11%. In fact, 99% of the time Galkos appears to use Sharp panels - not exactly an exotic solar panel brand - and in particular the Sharp ND-224UC1 panel (66.5%). A quick Google search reveals that the Sharp ND-224UC1 can be purchased, at retail, for $2.65/Watt or less. Given that Galkos handled 400 projects in this data set, it is hard to believe that their price for all of their equipment, particularly the Sharp panels, would not be heavily discounted.
Quality, of course, is important, and the data does not reveal - though the Internet hints at - the quality of installations from Galkos. Here is how the company describes its own product offerings (from the “Services” page of their website):
Solar by GCI [Galkos Construction, Inc.] Energy
GCI Energy is the largest solar company in Southern California with over 30,000 customers. So you get the most knowledgeable professionals, excellent customer service and a better price.GCI Energy solar offers the highest efficiency solar panels on the market - those manufactured by Sharp. With Sharp Solar Panels, GCI Energy can tailor a solar panel installation to your specific needs and lifestyle, so you get maximum performance without a maximum investment.
(Emphasis added.)
Does Galkos actually have 30,000 solar customers? Certainly not (nobody does). Are they providing “a better price"? It is not clear what their standard of comparison might be - but their price is not better than any of their major competitors in that chart. And of course, the statement does not define what they mean by “the highest efficiency solar panels on the market,” but it seems unlikely that Sharp would make that claim. Here’s one chart that concludes that they couldn’t (note the efficiency of the SunPower and Sanyo panels first, then search for Sharp).
All we can say in response is, caveat emptor.
Now we turn to the Oddities section of this post. Unlike the outliers, which were always of interest to us, we were not looking for the oddity we report here - it literally just jumped out at us.
Question: What is the difference in reported cost between systems sold directly to the end customer and those that are leased (i.e., have a third-party owner in CSI parlance)?
The initial difference that we stumbled upon was so startling that we knew we needed to narrow our focus and control for as many variables as possible to isolate that one factor. To achieve that end we restricted the data to those residential systems (i.e., between 1 and 10 kW) that were “pending” in the CSI/SCE data (thus, the newest proposed systems in the data which, based on our Part 1 analysis should mean the lowest cost systems). That way our project sample would be as homogenous as possible, eliminating cost variations based on system size and timing.
Given those restrictions, the top 5 installation companies in which the system is owned by a third party are: Verengo (482 systems), SolarCity (468), American Solar Direct (124), Sungevity (99), and HelioPower (63). Of those five, only two also have direct sales projects pending: Verengo (7) and SolarCity (9). Let’s see how they compare:
What is going on here? For Verengo, as the number of systems increases - which it does in going from sold systems to leased systems - their cost per Watt decreases - which is what we would expect. But not so for SolarCity - even though they are leasing 50 times as many systems as they are selling, their cost for the leased systems went up - way up - as in up by $3.12/Watt!
(One possible explanation for this discrepancy would be that SolarCity uses much more expensive equipment in their leased systems than they do in the ones that are sold. But they don’t. On their sold systems, SolarCity always selected a Fronius inverter and their panel choices were split among Yingli (56%), Kyocera (33%) and Sharp (11%). On their leased systems, SolarCity selected Fronius inverters 98% of the time and again split their panel choices among Yingli (68%), Kyocera (28%), and BP (3%) with the remaining 1% scattered among Suntech, Sharp and Sanyo. In other words, there is no significant difference in SolarCity’s equipment choices between sold and leased systems.)
Why does this significant cost differential matter, you might ask? After all, customers aren’t paying that price - they are paying on a lease so the “cost” of the system doesn’t matter to them, all they care about are their lease payments. True enough - unlike the case with our Outlier above, the end customer is not the victim here.
Recall, however, that for systems that are leased, the third-party owner - presumably SolarCity and its investors in this case - receives both the rebates and the tax benefits associated with the installation. While the rebates are independent of the system cost (they are paid based on CSI Watts), not so for the tax benefits. Commercial operators (even though these are residential installations they are treated as commercial projects for tax purposes) are entitled to both a 30% tax credit as well as accelerated depreciation based on the cost of the system.
For the 468 systems that SolarCity is leasing, their total cost is $24,261,735 to install 2,412 kW. If those installations were billed out at the $6.94/Watt they are charging for their sold systems, the installed cost would be $16,739,280 - a difference of $7,524,037. At 30% for the federal tax credit, taxpayers are giving SolarCity an extra $2,257,211 - just from six months worth of installs in only the SCE service area.
Wow!
In the words of the 70’s pop song, How long has this been going on?
We decided to find out.
Although all of our analyses up until now in this series have been restricted to the first half of 2011, the actual data set contains entries from the inception of the CSI program. Thus we can look at all of SolarCity’s installs going back to 2007 and compare them as we did for the 1H2011 pending installs above. We will use the First Completed date to group these by year and analyze only “installed” - and not “pending” applications. Here’s the data:
The answer would appear to be, almost from the beginning! Back in 2007, Solar city sold ten times as many systems as it leased. By 2008 the ratio was down to 4-1 and ever since then leasing has been SolarCity’s predominant business strategy with the ratio of leased to sold now standing at nearly 16-1 in 2011.
What, then, is the cumulative impact to SolarCity’s bottom line from this trend throughout California? We aren’t in a position to calculate the depreciation benefits (since that is a function of the system owner’s tax bracket) but we can readily calculate the added value derived from the 30% federal tax credit due to this increased cost per Watt.
Here is our plot of the cumulative effect of those year-by-year increases:
After a slow start in 2007-08, SolarCity’s “model” really took off and has garnered the company an extra $3,000,000+ each year since 2009 (and, of course, 2011 is not yet over) for a total excess accumulation of $10,619,000. Depending on the investors’ tax bracket, the depreciation could be worth nearly as much as the tax credit.
Double Wow!
We just heard from Jonathan Bass, Director of Communications at SolarCity who took exception with our report, although he did concede that he could see how we could have reached the conclusions we published in light of the CSI data. We encouraged him to please send us a written response in as much detail as he chose and we would publish it in its entirety. While he agreed that SolarCity would be publishing its response, he did not commit to publishing the information here.
In any event, when we hear more we will update this post again.
No doubt there is more that we could do with these revelations - but wouldn’t it be better for those with actual oversight obligations to examine this data as closely as we have and to take appropriate action?
As always, we welcome your comments - and if we hear from any of the folks named in this series we will be sure to update the appropriate post.
Editor’s Note: This is the third in our three-part series on what you need to know about Commercial Solar Power. Check out the first two parts here:
Along the path to installing a commercial solar power system, a business or building owner must first understand the hidden details in their current electric bill and the solar power rebates and tax incentives that are available to them - as we previously discussed in the first two installments of this three-part series. The next step is to actually contact a number of solar power installation companies and assess their bids, choosing the one that will be the best match for you. That process - finding the right installer by understanding the bids provided to you is the subject of this post.
Before you can ever get a bid, you have to contact a solar installation contractor to come out to your site and give you a proposal. Actually, you should contact at least three contractors so that you have a set of bids to compare (more on that process below) - but how do you find them? Well, you could choose based on who has the most ads on TV or the Internet, or you could rely on Cousin Billy’s recommendation - but somehow that just doesn’t seem sufficiently, scientific for a project like this. There has to be a better way - and there is. Here are our thoughts on how to identify properly qualified contractors for your job.
The North American Board of Certified Energy Practitioners - NABCEP for short - provides the most rigorous certification process of solar installation professionals in the industry. Not to be confused with their entry level Letter that merely proves that the person has taken an introductory course in solar, the NABCEP Certified Solar PV Installer™ credential is the Gold Standard for installers and consumers alike. Earning NABCEP Certification requires the successful candidate to have an educational background in electrical engineering or related technical areas (including an IBEW union apprenticeship program), at least two solar installations as the lead installer, and the successful passing of a 4-hour written examination on all aspects of solar power system design and installation.
As NABCEP notes:
When you hire a contractor with NABCEP Certified Installers leading the crew, you can be confident that you are getting the job done by solar professionals who have the “know-how” that you need. They are part of a select group of people who have distinguished themselves by being awarded NABCEP Certified Installer credentials.
NABCEP’s website offers a database of all Certified Solar PV Installers - just enter your zip code to find the installers located near you. It is with great pride that we point out that at Run on Sun, all three of our owners are NABCEP Certified Solar PV Installers™ - and we know of no other solar power company in Southern California that can make that claim. (Try it - click on the link above and enter our zip code: 91105. There you will find the entries for Brad Banta, Velvet Dallesandro and yours truly!)
A second source of solar installers is the California Solar Initiatives’ Go Solar California website. Every installer who has done a solar power installation for a CSI utility (i.e., SCE, PG&E or SDG&E) will be included on this list. Unfortunately, there are no other criteria associated with getting listed - and there is limited verification done to guarantee that the listed installer is reliable. If your job is in California, your contractor should also be on this list - but this is a double-check only - not a starting point for your search.
Another source for information about solar installers is your local utility’s point person for solar rebates. This person deals with installers on a daily basis, and while s/he won’t give you a specific recommendation, they may be able to warn you off of an installer whom they have learned is less than reliable.
Similarly, the folks in your local building department deal with installers regularly as part of the permitting/inspection process. Once again, they won’t be in a position to provide referrals, but they may be able to give you a warning if there are red flags associated with a contractor that you are considering.
Solar installation companies come in all sizes - from national organizations that have crews installing systems all across the country, to local operations that only work in a limited geographic region. To be sure, there are pluses and minuses on both ends — maybe lower prices for the national chain due to economy of scale in their purchasing versus greater attention to detail from a local company that lives or dies based on how well it satisfies its local customer base. And, of course, money spent on a local company tends to stay in the local economy - another consideration in tough economic times.
Congratulations - you have identified three companies to bid on your commercial solar project - what should you expect from the process? Here are three necessary steps that an installer must do to provide you with a proper proposal. If any of these steps are missing, be very skeptical of their resulting bid.
You did it! You found three installers with great credentials who came out to your site and each one did a careful evaluation. Now you are holding in your hand a thick stack of paper from the three installers and they don’t look anything at all alike! How to make sense of all of this?
One good way is to have the installer come in and present their proposal to you (and any other decision makers on your team). A professional installer should be happy to spend some quality time with you and your team to explain the proposal that was given to you - but keep in mind that they are very busy people. Do your homework first - compile your questions and those of your team (if they will not be participating in the meeting) so that your time together can be as productive as possible. As part of that due diligence, here are some things to look for as you compare these bids.
All solar panels are not alike and although they may seem like a commodity to you, there are a number of ways in which one “200 Watt Solar Panel” will differ from another. Here are the key considerations:
Commercial inverters range from large, central inverters to a collection of string inverters to even micro-inverters (one inverter per solar panel) in some settings. You should check for: a) the efficiency of the inverter (should be in the 95-97% range with the higher the number the better); b) whether monitoring is built into the inverter or must be added; c) the warranty period applicable to the inverter; and d) the manufacturer’s reliability. Inverter recalls in the solar industry are rare, but they have been known to happen.
There are trade-offs associated with the different approaches - a central inverter consolidates your equipment in one place and makes for a clean, cost-effective and efficient system, often with sophisticated monitoring capabilities built-in. Yet a central inverter represents a single point of failure for your entire system - if the central inverter fails, your system will produce nothing until it can be repaired. In contrast, using a series of smaller string inverters may look more cluttered, and interconnecting them for monitoring purposes may be more complicated and costly. However, by distributing the inverter function over a number of devices, you have diversified your risk - if one inverter fails, the others are unaffected and you will continue to produce some energy while the faulty device is repaired or replaced. Most commonly, small commercial systems - those below 50 kW - may well benefit from using multiple, smaller inverters. As system sizes increase, however, the cost-savings and ease of installation of the central inverter probably makes it the preferred approach.
Inverter configuration is ultimately a design choice and your installer should be able to explain to you why they have made the choice that they are recommending.
We already touched on the value of warranties from equipment manufacturers, but what about the warranty from your installer? In California, an installer is required to offer a 10-year warranty on their workmanship. However, a company that has only been in the solar business for a couple of years (or less!) cannot offer proper assurances that they will be there to back-up that warranty. Here’s one hint - if your potential solar installer was in the business before the recession hit, they are probably in this for the long haul (and they have demonstrated enough business savvy to survive the worst economic climate in more than fifty years - not a bad credential).
Your installer should have done a calculation based on your utility’s rebate structure to estimate what your rebate will be. These estimates should be comparable from one bid to another but if they are not, demand that your potential installers provide you with the output from the rebate calculator that they used to produce the estimate. If they refuse, or if the rebate calculation shown doesn’t square with the rest of their bid, you can scratch them off your list of potential candidates.
You cannot be completely comfortable making such an important decision until you have had all of your questions answered. Your potential installer should be happy to spend whatever time you reasonably need to be assured that you have all of the information in hand. (But please remember, these are very busy folks so use their time wisely.)
The following are the analyses that you should insist on receiving, and having explained to you before you make your decision:
You want to know what your savings will be from your new solar power system and this analysis should answer that question. Specifically, it should consist of an estimate of the solar energy (in kWh) per month that the system will produce (usually tied to the output of the utility’s rebate calculator or some comparable method) and the value of that energy based on the utility’s rate schedule applicable to your site. A simple-minded analysis that assumes that all kWh’s of energy are worth the same fails to meet this standard, as we explained back in Part 1.
Given the energy saving starting in Year 1, the cost of the system, any O&M costs, the anticipated rebate from the utility, and the tax benefits anticipated for the system, your installer should map out for you the cash flows associated with your system. That analysis should indicate when the system will break even and what the internal rate of return over the lifetime of the project will be. There are several variables in this analysis - the amount of annual energy cost increases from the utility, the degradation of the system’s output over time, and the marginal tax rate (federal and state) for the system owner, to name a few. A competent analysis will identify the assumptions used in each of these areas.
While it is common in the solar industry to express the cost of the system in dollars/Watt, that is a misleading statistic at best since it masks variables affecting real world performance. A far better metric - and one that your installer should be able to provide you - is the cost per kWh for the energy that will be produced by the system over its anticipated lifetime (again, usually assumed to be 25 years). The calculation is actually quite simple - determine the total out-of-pocket costs for the system owner over the system’s lifetime (including purchase price less rebate and tax credits/grant, plus all O&M costs) and divide it by the total amount of energy to be produced (allowing for the system’s performance degradation over time).
We prefer this number because it reflects the real world performance and it allows for direct comparisons against the client’s previous costs for energy. Indeed, we typically find costs per kWh in the 10-11¢ range compared to utility costs of 15-19¢ starting in Year 1. But because the energy cost for the solar power system is fixed over its entire lifetime versus the cost of energy from the utility which is constantly rising, the graphical comparison is quite compelling.
Now it is up to you - you have all the information you could possibly want from one or more highly qualified solar installers. Now is the time to pull the trigger and Go Solar Now! There will never be a better time and every day that you wait is costing you money. Give us a call and we will get you started!
Keeping the best and most important Right for last, SEIA’s Solar Bill of Rights concludes with Right # 8:
8. Americans have the right, and should expect, the highest ethical treatment from the solar industry.
Beyond a shadow of a doubt, this is the most important Solar Right of all if we are to build an industry that is respected and trusted by consumers throughout this country. This should almost go without saying - and yet, saying it, and living it, is extremely important.
As we have seen time and again, there are many solar installers out there who care way more about making a sale than they do about building a reliable system that will meet the customer’s needs for the next 25 years. (As you can see here.)
But what does ethical treatment really mean? We think there are some very important elements that together constitute this Right, including:
These are reasonable requests for consumers (and America in general) to make of the solar industry. As professionals in a rapidly expanding field, we need to hold ourselves to the highest standards, and hold others in our field accountable when they do not measure up. Otherwise, all of us will be diminished by the acts of the fly-by-night artists and scammers – and the entire nation will suffer.